FreeCAD 1.1 Released: 29 Major Updates That Change Everything (Full Review)

FreeCAD 1.1 has officially landed — and it's a massive leap forward for the world's most popular free, open-source parametric 3D CAD software. With over 200 improvements and fixes packed into this release, version 1.1 is arguably the most significant update since FreeCAD crossed the 1.0 milestone. In this post, we break down the 29 most important changes that will directly impact your workflow — whether you're a hobbyist, engineer, or maker.

πŸ“¦ Download FreeCAD 1.1: freecad.org/downloads.php  |  πŸ“– Full Changelog (200+ changes): wiki.freecad.org/Release_notes_1.1

Video overview by Deltahedra — all 29 major changes explained in under 11 minutes

πŸ“‹ Table of Contents

  1. Why FreeCAD 1.1 Is a Big Deal
  2. Sketcher Improvements (9 New Features)
  3. UI & Navigation Overhaul
  4. Part Design Enhancements
  5. Assembly & Simulation Preview
  6. Draft Workbench Updates
  7. Other Notable Additions
  8. FreeCAD 1.0 vs 1.1 — Feature Comparison
  9. Final Verdict

1. Why FreeCAD 1.1 Is a Big Deal

FreeCAD 1.0 was a historic milestone after years of development. But version 1.1 is where the project truly matures. The development team has listened to the community and addressed some of the most long-standing pain points: awkward sketcher behavior, limited UI flexibility, and assembly workflow friction.

This isn't a minor patch. It's a statement that FreeCAD is now in direct competition with commercial tools like Fusion 360 and SolidWorks Hobbyist — for free. Let's get into what's new.

FreeCAD 1.1 Released — Major New Features

FreeCAD 1.1 — released March 2026

2. Sketcher Improvements — 9 Major Updates

The Sketcher workbench received the most attention in this release. Here are all nine significant upgrades:

πŸ”Ή Improved Sketch Plane Selection

Selecting the correct plane to start a sketch is now more intuitive. FreeCAD 1.1 improves the plane picker interface so you spend less time wrestling with orientation and more time modeling.

πŸ”Ή Move Entities & Select All

You can now move sketch entities more freely, and a new Select All shortcut makes bulk constraint operations much faster — a small but hugely practical improvement.

πŸ”Ή Find Constraints Tool

Large, complex sketches are notoriously hard to debug. The new Find Constraints tool lets you search for redundant or conflicting constraints by name or type — a real time-saver on dense technical drawings.

πŸ”Ή Move Dimensions

Dimension labels inside sketches can now be repositioned freely. No more overlapping numbers cramping your sketch — you have full control over label placement.

πŸ”Ή New Variable & Alias Menu

Creating and managing named variables (aliases) in the Sketcher is now handled through a dedicated menu. This is critical for parametric modeling workflows where you want dimensions linked to spreadsheet values or named expressions.

πŸ”Ή Combined Polyline & Line Tool

The Polyline and Line tools have been merged into a single smarter tool. This removes the constant mode-switching that was annoying many users and speeds up sketch creation considerably.

πŸ”Ή Automatic Scale Feature

New geometry added to a sketch now auto-scales to fit your existing sketch dimensions. This prevents the classic frustration where you import geometry that's either microscopic or enormous relative to your existing sketch.

πŸ”Ή On-Screen Instructions

Context-sensitive hints now appear on-screen while you work. These guide you through multi-step operations (like arc creation) without having to look at documentation. Ideal for beginners.

πŸ”Ή External Projection & Intersection

This is one of the most powerful additions. FreeCAD 1.1 introduces a much improved External Projection tool along with an Intersection option, letting you reference geometry from other bodies or features directly into your sketch more reliably than before.

πŸ’‘ Pro Tip: Use the new Variable & Alias menu together with the Spreadsheet workbench to create fully driven, parametric assemblies where changing one value updates your entire model.

3. UI & Navigation Overhaul

FreeCAD's interface has always been functional but sometimes dated. Version 1.1 brings several quality-of-life upgrades:

🧭 New Navigation Styles & Orbits

Additional navigation presets and smoother orbit behavior make it easier to navigate complex assemblies. Users migrating from other CAD tools will find familiar navigation options.

πŸ’‘ 3-Point Lighting System

A new 3-point lighting setup improves how your 3D models look in the viewport. Better light means clearer depth perception and a more professional visual presentation.

πŸ–±️ Improved Transform Tool

The Move/Rotate transform tool has been refined with better handle interaction and snapping. Moving objects around in 3D space is now more predictable and accurate.

πŸͺŸ Undocking Windows

Panels and views can now be undocked and moved to a second monitor. Crucial for users with multi-screen setups who want the model tree on one screen and the 3D viewport on another.

🎚️ Interactive Slider UI

A new slider interface lets you interactively adjust feature parameters (like pad depth or chamfer size) by dragging — without re-opening the task panel dialog.

πŸ“Š Spreadsheet Enhancements

The built-in spreadsheet workbench now handles formulas and cell references more reliably, with better support for complex expression-driven parametric models.

4. Part Design Enhancements

πŸ”Ή New Internal Face Generator NEW

This is one of the headline features of 1.1. The Internal Face Generator allows you to create complex internal surfaces and transitions that were previously very difficult to achieve cleanly in FreeCAD. It opens the door to more organic and complex geometry without resorting to workarounds.

πŸ”Ή Improved Hole Tool

The Hole tool now supports a wider range of hole types, thread standards, and counterbore/countersink configurations. Combined with better on-screen parameter display, it makes creating standards-compliant fastener holes much faster.

πŸ”Ή Pad: Two-Sided Extrusion

You can now pad (extrude) a sketch symmetrically or asymmetrically in both directions simultaneously — no need to create two separate Pad operations and mirror them. A small change with a big workflow impact.

πŸ”Ή Part Design: New Array Features

The linear and polar array tools in Part Design have been expanded. You can now create more complex pattern configurations with better control over spacing, count, and offset — essential for repetitive mechanical geometry like bolt hole patterns.

πŸ”Ή Core Datum Improvements

Datum planes, lines, and points are now more reliable and easier to work with. These foundational reference elements underpin almost every complex model, so their improved stability is a significant behind-the-scenes win.

FreeCAD 1.1 Part Design and Assembly improvements

5. Assembly & Simulation Preview

The Assembly workbench — now built into FreeCAD core as of 1.0 — receives meaningful improvements in 1.1:

  • Better joint handling with more reliable constraint solving
  • Simulation preview — a first look at kinematic simulation of assemblies directly inside FreeCAD, letting you test joint motion before exporting
  • Improved model tree organization for multi-body assemblies
  • More reliable exploded view creation (as seen in the tutorial screenshots above)
Note: The simulation preview in 1.1 is early-stage. Full kinematic simulation with animation export is expected to mature in future releases. But even the preview is useful for quickly validating mechanism geometry.

6. Draft Workbench Updates

πŸ”Ή Linear Array

The Draft workbench now has an improved Linear Array tool that works more consistently and exposes cleaner parameter controls, making repetitive 2D/3D drafting layouts much faster to build.

πŸ”Ή Path Array

The Path Array tool lets you distribute objects along any curve or path. In 1.1 this tool has been refined to handle complex 3D paths more reliably — great for architectural layouts, cable routing visualization, or any geometry that follows a curve.

7. Other Notable Additions

πŸ”Ή Quick Measure Tool

A new lightweight Quick Measure tool lets you click on edges, faces, or vertices and instantly see distances, angles, and dimensions — without opening the full measurement panel. Invaluable for quick sanity checks during modeling.

πŸ”Ή Creating Variables in Sequence

You can now create multiple named variables in rapid succession through an improved workflow. This makes building expression-driven parametric models significantly faster.

πŸ”Ή CAM & Path Updates

The CAM workbench (formerly Path) receives several toolpath improvements and better stock/job setup dialogs. If you're using FreeCAD to drive CNC machines, version 1.1 is a worthwhile upgrade for CAM workflows alone.

8. FreeCAD 1.0 vs 1.1 — Feature Comparison

Feature Area FreeCAD 1.0 FreeCAD 1.1
Sketcher tools Solid foundation 9 major new tools & improvements
Internal Face Generator ❌ Not available ✅ New in 1.1
Pad / Extrude One-directional ✅ Two-sided extrusion
Hole Tool Basic ✅ Expanded thread & counterbore support
Navigation styles Limited presets ✅ Additional styles & improved orbits
Window management Fixed panels ✅ Undockable windows
Assembly simulation ❌ Not available ✅ Preview available
Lighting Default single light ✅ 3-point lighting system
Quick Measure Full panel only ✅ Lightweight click-to-measure tool
Total improvements ✅ 200+ fixes and features

9. Final Verdict — Should You Upgrade?

Yes, absolutely. FreeCAD 1.1 is one of the best releases in the project's history. The Sketcher improvements alone are worth the upgrade for anyone doing parametric CAD work. Add the new Internal Face Generator, the refined Part Design tools, the lighting overhaul, and the early assembly simulation, and this is a release that closes the gap with commercial software in very real, tangible ways.

If you're still on FreeCAD 0.21 or an earlier 1.0.x build, there has never been a better time to update. The download is free, the upgrade is seamless, and the improvements are immediately noticeable.

πŸ“₯ Download FreeCAD 1.1 Now — It's 100% Free

πŸ‘‰ freecad.org/downloads.php   |   πŸ“– Full Release Notes (200+ changes)

Have you tried FreeCAD 1.1 yet? Which new feature is your favorite? Drop a comment below — we'd love to hear what you're building!

— FreeCAD Extreme | Your free resource for FreeCAD tutorials, drawings, and models


Tags: FreeCAD, FreeCAD 1.1, FreeCAD release, FreeCAD new features, FreeCAD update 2026, FreeCAD tutorial, 3D CAD free, open source CAD, parametric modeling, FreeCAD Sketcher, FreeCAD Assembly, FreeCAD Part Design

FreeCAD SheetMetal Workbench 2026: Beginner to Pro Tutorial & Unfold Guide

FreeCAD Sheet Metal 2026: Ultimate Tutorial & Visual Guide | FreeCAD Extreme

FreeCAD Sheet Metal 2026: The Ultimate Visual Tutorial & Guide

Updated March 2026 | FreeCAD Extreme Blog

FreeCAD Sheet Metal parametric box example folded and unfolded

Parametric sheet metal box – 3D model and flat pattern (unfolded) in FreeCAD 1.0+

In 2026, FreeCAD's SheetMetal workbench has become one of the best free tools for sheet metal design. With FreeCAD 1.0+ and latest SheetMetal updates (v0.7.65+), you can create flanges, bends, reliefs, unfold to DXF for laser/CNC, and export professional parts – all without paying.

What Makes SheetMetal Workbench So Good in 2026?

It handles constant-thickness parts perfectly: base walls, automatic bend allowances, corner reliefs, hems, and clean unfolds with bend lines.

FreeCAD Sheet Metal workbench interface and simple folded part

SheetMetal workbench in action – creating a basic folded bracket

Quick Install Guide (2026 Steps)

  1. Open latest FreeCAD (1.0 or 1.0.2+ recommended)
  2. Tools → Addon Manager
  3. Search "SheetMetal" → Install (by shaise)
  4. Restart FreeCAD → Select "Sheet Metal" workbench
Pro Tip: Check for updates in Addon Manager regularly – 2026 versions fix many unfold bugs and improve K-factor handling.

Step-by-Step Beginner Tutorial: Simple Enclosure Box

1. Base Shape

Create sketch → rectangle → Use "Add Base" tool. Set thickness 1.5 mm, bend radius 2 mm.

FreeCAD parametric electronic enclosure box example

Example of a finished parametric enclosure box with cutouts

2. Add Flanges & Bends

Select edge → "Make Wall" or "Flange" → Set height, angle (90°), offsets.

FreeCAD SheetMetal assembly chassis example

Complex chassis with multiple walls and bends

3. Holes, Cuts & Reliefs

Use Pocket or SheetMetal "Extruded Cutout" → Add corner reliefs for clean unfolds.

FreeCAD unfolded sheet metal part with holes and bend lines

Unfolded part showing bend lines, holes and relief cuts

4. Unfold & Export

Select part → "Unfold" → Export flat pattern as DXF for production.

FreeCAD sheet metal enclosure with holes and panels

Realistic enclosure ready for cutting – side view

FreeCAD SheetMetal vs Commercial Tools – 2026 Comparison

Feature FreeCAD SheetMetal (2026) SolidWorks / Fusion 360
Cost 100% Free forever $300–$5000/year subscription
Unfold / Flat Pattern Excellent – bend lines, K-factor, DXF export Very good, but locked behind paywall
Parametric Changes Full – edit sketch or properties anytime Full, but slower on complex models
Learning Curve Medium (great community tutorials now) Lower initial, but steep for advanced
Export Formats DXF, STEP, STL, IGES – all free Similar + proprietary formats
Best For Hobby, startups, education, small shops Large companies with budget

Final Verdict: FreeCAD Sheet Metal in 2026

Yes – it's now production-ready for most users. Zero cost, active development, huge community. Start with the tutorial above and build your first part today!

More tips & tricks → FreeCAD Extreme Blog